itek GmbH – Pharma Transport System (PTS)

The ideal complement to your line

The itek Pharma Transport System (PTS) links up existing machines to build a fully automatic production line and adapts the throughput times of the machines to the corresponding interfaces. The PTS saves valuable production time and space because it has a modular and flexible design and meets customer requirements. The itek PTS can used for fully automatic conveyance of glass and plastic syringes with or without a safety device and similar containers and is designed specially for interlinking individual machines in the pharmaceutical sector.

 

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Round bar conveyor (RSF)

The itek round bar conveyor (RSF) is a further module for interlinking individual machines in the pharmaceutical sector.

The special advantages of this unit are its buffering capacity and its capability for very gentle and stress-free transportation of syringes, as well as the stepless size adjustment feature which, in most cases, eliminates the needs additional sets of size parts.

Multiple RSF units can be daisy-chained to build a longer accumulating conveyor track.

Benefits

  • Abrasion-resistant and pharma-compliant round bars
  • Variable output (refer to specifications)
  • Central clamping width adjustment
  • Compatible with the Pharma Transport System (PTS)
  • Suitable for use as an accumulating conveyor
  • Round bars can be autoclaved.

Round bar conveyor (RSF)

Specifications, finishes and materials:

  • Central clamping width adjustment from 5 – 40 mm
  • clearance height (from finger flange) 150 mm
  • Power rating: 230 V
  • Round bar lengths 500 mm  –  750 mm  –  1000 mm
  • Intermediate lengths are possible
  • Outputs of up to 27,000 syringes/h
  • Stainless steel (Ra 3.2) and plain anodized aluminium
  • Black antistatic PE components
  • All materials are alcohol-resistant
  • Special materials for components in contact with containers, e.g. Peek, Oilon, 316L, FDA, 31B certification on request

 

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Clamping transport belt (KTB)

This belt transports containers from one machine to the next by raising them to a height from which they can slide through the machine on a track system.

Individual machines or a container discharge track can be bypassed by activating size part gates.

Benefits

  • Variable output
  • Central clamping width adjustment
  • Toolless size changes
  • Compatible with the Pharma Transport System (PTS)
Bild Terminal Transport Band (KTB)

Clamping transport belt (KTB)

Specifications, finishes and materials:

  • Central clamping width adjustment from 0 – 40 mm
  • clearance height (from finger flange) 150 mm
  • Transport speeds from 2 – 20 m / min.
  • Power rating: 230 V
  • Overall lengths of 500mm, 700 mm, 1000 mm and 1500 mm
  • Special lengths of up to 3000 mm
  • Stainless steel (Ra 3.2) and plain anodized aluminium
  • Black antistatic PE components
  • All materials are alcohol-resistant
  • Special materials for components in contact with containers, e.g. Peek, Oilon, 316L, FDA, 31B certification on request

 

Are you interested in our products and services?

Please feel free to contact us. We look forward to hearing from you.

 

V – Transport Belt (VTB)

Our V Transport Belt transports containers from one machine to the next by raising them to a height from which they can slide through the machine on a track system.

Benefits

  • Gentle product transition from the conveyor belt to the slide rail
  • Syringes with a large finger flange can be transported
  • Variable output
  • Central width adjustment
  • Toolless size changes
  • Compatible with the Pharma Transport System (PTS)
Bild V - TRANSPORT BAND (VTB)

V – Transport Belt (VTB)

Specifications, surfaces and materials:

  • Central clamping width adjustment from 0 – 40 mm
  • clearance height (from finger flange) 150 mm
  • Transport speeds from 2 – 20 m / min.
  • Power rating: 230 V
  • Overall lengths of 500mm, 700 mm, 1000 mm and 1500 mm
  • Special lengths up to 3000 mm
  • Stainless steel (Ra 3.2) and plain anodized aluminium
  • Black antistatic PE polymer components
  • All materials are alcohol resistant
  • Special materials for components in contact with containers, e.g. Peek, Oilon, 316L, FDA, 31B certification on request
Auslauf Klemmtransport Band mit Format - Kurvensatz

 

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Chain conveyor

The itek chain conveyor was developed especially for the transport of pharmaceutical containers, such as vials.

Benefits

  • Stowable transport
  • Transport of standing or lying products
  • No danger points
  • Independent of the design of the transported product
  • Variable output
  • Adjustable lateral guides
  • Flexible in layout
  • Easy to clean
  • Also possible with center drive
Bild Klemm Transport Band (KTB)

Chain conveyor

Specifications, surfaces and materials:

  • Width of belt body 55 mm
  • Transport chain width 50 mm
  • Lateral guide adjustable from 0 – 70 mm
  • transport speeds from 2 – 50 m/min
  • Power rating: 230 V
  • Band length variable
  • Stainless steel (Ra 3.2) and plain anodized aluminium
  • Black antistatic PE polymer components
  • All materials are alcohol resistant
  • Special materials for components in contact with containers, e.g. Peek, Oilon, 316L, FDA, 31B certification on request
Auslauf Klemmtransport Band mit Format - Kurvensatz

 

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Please feel free to contact us. We look forward to hearing from you.

 

Belt conveyor (RTB)

The belt conveyor from itek is particularly suitable for the transport of vials or containers in pucks. As double belt version (RTB-D) the belt conveyor is also the ideal solution for the transport of trays.

Benefits

  • Variable output
  • Adjustable lateral guides
  • Flexible in layout
  • Number of belts can be configured variably

Belt conveyor (RTB-D)

Specifications, surfaces and materials:

  • Transport speeds from 2 – 20 m / min.
  • Overall lengths from 500 – 4000 mm (other lengths on request)
  • Power rating: 230 V
  • Stainless steel (Ra 3.2) and plain anodized aluminium
  • Black antistatic PE polymer components
  • All materials are alcohol resistant
  • Special materials for components in contact with containers, e.g. Peek, Oilon, 316L, FDA, 31B certification on request
Auslauf Klemmtransport Band mit Format - Kurvensatz

 

Are you interested in our products and services?

Please feel free to contact us. We look forward to hearing from you.

 

Buffer storage (BST)

The itek buffer storage is the perfect solution to compensate for production fluctuations. The itek engineers have developed a system that transports the syringes almost one by one into the buffer. Due to the standardized modular system, the syringe buffer can be flexibly adapted to the customer’s storage capacity requirements.

Benefits

  • Particularly gentle handling of containers
  • Easy to use
  • Very good accessibility
  • Storage capacity according to customer requirements
  • Storage trays easy to insert and remove
  • Compatible with the Pharma Transport System (PTS)
  • Compact design
Bild Klemm Transport Band (KTB)

Buffer storage (BST)

Specifications, surfaces and materials:

  • All common syringe formats possible
  • Storage capacity from 500 – 10.000 pieces
  • Power rating: 230 V
  • Outputs of up to 18,000 syringes/h
  • Stainless steel (Ra 3.2) and plain anodized aluminium
  • Black antistatic PE components
  • All materials are alcohol-resistant
  • Special materials for components in contact with containers, e.g. Peek, Oilon, 316L, FDA, 31B certification on request
Auslauf Klemmtransport Band mit Format - Kurvensatz

 

Are you interested in our products and services?

Please feel free to contact us. We look forward to hearing from you.

 

Product distributor (PV)

The itek product distributor can be integrated directly into your machine or integrate as a complete system. The product distributor can be used for example as a diverter for rejecting bad products or for filling a manual unloading device. By installing several product distributors in a row, the product can also be distributed to more than 4 lanes.

Benefits

  • Toolless size changes
  • Can be integrated into your plant
  • Easy to use
  • Very good accessibility
  • Compatible with the Pharma Transport System (PTS)
  • Compact design

 

Bild Klemm Transport Band (KTB)

Product distributor (PV)

Specifications, surfaces and materials:

  • All common syringe formats possible
  • Power rating: 230 V
  • Stainless steel (Ra 3.2) and plain anodized aluminium
  • Black antistatic PE polymer components
  • All materials are alcohol resistant
  • Special materials for components in contact with containers, e.g. Peek, Oilon, 316L, FDA, 31B certification on request
Auslauf Klemmtransport Band mit Format - Kurvensatz

 

Are you interested in our products and services?

Please feel free to contact us. We look forward to hearing from you.

 

 

Are you interested in our products and services?

Please feel free to contact us. We look forward to hearing from you.

 

Video of Pharma Transport System

References

 

Are you interested in our products and services?

Please feel free to contact us. We look forward to hearing from you.

 

contact

In der Eich 10
74523 Schwäbisch Hall

+49 791 946094-0
+49 791 946094-9

info@itek-gmbh.de
www.itek-gmbh.de

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